OBR Construction
CAT and Genny TrainingOnline Training Module

CAT and Genny Training

OBR Construction — Cable Avoidance Tool & Signal Generator

~30 minTheory
10Questions
75%Pass Mark
Practical + TheoryRequired
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Practical Session Required Before Theory Assessment

This course requires completion of a supervised practical session with your OBR Training Manager before your certificate can be issued. The theory module below can be completed at any time, but your full certificate will only be issued once your training manager has confirmed your practical competency in the admin dashboard.

This name will appear on your completion certificate. Enter it exactly as you would like it to appear.

! Why This Training Matters

Striking a buried underground cable is one of the most dangerous incidents that can occur on a construction site. In the UK, around 60,000 cable strikes occur every year — causing electrocutions, explosions, fatalities, and major disruption. The majority are preventable.

A Cable Avoidance Tool (CAT) and Signal Generator (Genny) are the primary tools used to locate buried services before excavation, driving stakes, or any intrusive ground works. Used correctly, they dramatically reduce the risk of a cable strike. Used incorrectly or not at all, they provide no protection.

Legal requirement: Under HSG47 (Avoiding Danger from Underground Services) and CDM 2015, underground services must be located before any excavation work begins. Failure to do so is a criminal offence. The HSE actively investigates cable strikes and prosecutes contractors.

1 Understanding Underground Services

Before using a CAT and Genny, it is essential to understand what types of services may be present underground and the risks each presents.

Red — Electricity

High and low voltage cables. Strike risk: electrocution, arc flash, explosion. Most dangerous buried service. Cables can be at any depth — often shallower than expected due to ground movement.

Yellow — Gas

Natural gas and other fuel gases. Strike risk: explosion, fire, asphyxiation. Gas can accumulate in excavations. Even a small leak is extremely dangerous.

Blue — Water (Potable)

Mains water supply. Strike risk: flooding, ground instability, service disruption. High-pressure mains can cause significant damage and injury.

Black — Sewerage

Foul and surface water sewers. Strike risk: contamination, flooding, harmful gases (hydrogen sulphide). Sewage contains biological hazards.

Green — Telecoms / Data

Fibre optic and copper telecoms cables. Strike risk: service disruption, potential for high voltage in some cable types, compensation claims. Fibre optic cables can release harmful light energy when broken.

Services are not always where plans show them. Ground movement, previous works, and inaccurate records mean services are frequently found at unexpected depths and positions. Plans are a guide — not a guarantee.

2 The CAT and Genny Explained

The CAT (Cable Avoidance Tool) and Genny (Signal Generator) work together as a system to detect buried services. Understanding what each does — and their limitations — is critical to using them safely.

The CAT — Cable Avoidance Tool

A handheld receiver that detects electromagnetic signals emitted by buried cables and pipes. It has three detection modes:

  • Power mode — detects signals from live electricity cables (50Hz). Works passively — no Genny needed.
  • Radio mode — detects radio frequency signals that naturally conduct along buried metallic services. Works passively.
  • Genny mode — detects the signal applied by the Genny to a specific service. Most accurate mode.

The Genny — Signal Generator

A portable signal generator that applies an electromagnetic signal to a service, making it easier for the CAT to detect it accurately. Used to:

  • Locate non-live or non-metallic services
  • Trace a specific service route
  • Improve accuracy in areas with multiple services
  • Detect plastic pipes containing a trace wire

The Genny can be applied directly to an access point (manhole, valve) or inductively over the ground.

Critical limitations:
  • The CAT cannot detect non-metallic pipes (e.g. plastic water or gas pipes) without a Genny and trace wire
  • Signal can be masked by reinforced concrete, other cables, or interference
  • The CAT shows where a signal is strongest — not necessarily where the cable is
  • A clear CAT reading does NOT mean the area is free of services — use all three modes and always excavate carefully

3 Pre-Use Checks and Equipment Setup

Before using a CAT and Genny on site, a series of checks must be carried out. Using faulty or incorrectly set up equipment is as dangerous as not using it at all.

CAT pre-use checks:

Genny pre-use checks:

Calibration: CATs must be calibrated at least annually by an accredited calibration centre. An out-of-calibration CAT may underread or miss signals entirely. Always check the calibration date on the instrument label before use. Do not use an out-of-calibration CAT — remove it from service and report it to your supervisor.
Service plans first: Always obtain service drawings from the utility provider and mark up known service positions on the ground before beginning any CAT scan. The CAT supplements plans — it does not replace them.

4 Safe Scanning Technique

Correct scanning technique is as important as having the right equipment. Poor technique leads to missed services and cable strikes.

The correct scanning sequence — always use all three modes:

  1. Power mode first — scan the full area in power mode to detect any live electricity cables
  2. Radio mode second — scan the full area in radio mode to detect any services carrying radio frequency signals
  3. Genny mode third — apply the Genny to known access points and scan in Genny mode to trace specific services

Scanning technique:

Marking Detected Services

Mark all detected services on the ground using HSS colour-coded marking spray or flags — matching the utility colour code (red for electric, yellow for gas, etc.). Mark both the centreline and the estimated extents of the service.

Safe Excavation Near Services

Once services are marked, excavate with hand tools only within 500mm of any detected service. Never use a mechanical excavator within 500mm of a marked service. Hand dig carefully and expose the service before any further machine excavation alongside it.

Never assume a clear reading means no services are present. Always hand dig trial holes to confirm service positions before any machine excavation. Services may be present that the CAT cannot detect.

5 If You Strike a Cable or Service

Despite all precautions, cable strikes can still occur. Knowing the correct response can save lives. The wrong response — such as staying in the excavation to investigate — can be fatal.

If you strike an electricity cable:
  1. Do NOT touch the cable — assume it is live at all times
  2. Evacuate the area immediately — all personnel must move at least 15 metres away
  3. Do not use mobile phones near the strike — use a phone away from the area
  4. Call 999 and the electricity network operator emergency line
  5. Do not re-enter the area until the network operator confirms the cable is safe
  6. Report to your supervisor — the incident must be investigated and reported to the HSE
If you strike a gas pipe:
  1. Evacuate the area immediately — do not use any ignition sources
  2. Do not operate any electrical switches
  3. Call 999 and the National Gas Emergency number: 0800 111 999
  4. Keep people away from the area until the gas network operator confirms it is safe
Reporting requirements: All cable and service strikes must be reported to your supervisor immediately, recorded in the site accident/incident book, and reported to the relevant utility provider. Serious strikes must be reported to the HSE under RIDDOR. The CAT and Genny must be retained for inspection as evidence.

6 Key Summary

DO

  • Obtain service plans before scanning
  • Check calibration date before every use
  • Use all three CAT modes — Power, Radio, Genny
  • Scan in two perpendicular directions
  • Mark all detected services before excavating
  • Hand dig within 500mm of any detected service
  • Evacuate immediately if a cable is struck
  • Report all strikes to your supervisor

DON'T

  • Start excavation without scanning first
  • Use an out-of-calibration CAT
  • Rely on only one detection mode
  • Assume a clear reading means no services
  • Use a machine within 500mm of a detected service
  • Touch a struck cable — assume live
  • Re-enter an area after a strike without clearance
  • Ignore service plans — use them alongside the CAT
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Reminder: Practical Session Required

Passing this theory assessment does not complete your CAT and Genny training. Your certificate will only be issued once your supervised practical session has been confirmed by your OBR Training Manager. Make sure you have booked or completed your practical session.

? Knowledge Assessment

Answer all 10 questions. You must score 75% or above (8/10) to pass. Your certificate will be issued once your practical session has also been confirmed.

Question 1 of 10
Approximately how many cable strikes occur in the UK every year?
Question 2 of 10
What colour are gas pipes marked in the HSS underground service colour coding system?
Question 3 of 10
How often must a CAT be calibrated by an accredited calibration centre?
Question 4 of 10
In which order should the three CAT detection modes be used when scanning an area?
Question 5 of 10
The CAT gives a clear reading with no signal detected. What does this mean?
Question 6 of 10
Within what distance of a detected underground service must hand tools only be used for excavation?
Question 7 of 10
You strike an electricity cable during excavation. What is your immediate first action?
Question 8 of 10
What is the purpose of the Genny (Signal Generator)?
Question 9 of 10
Why must you scan in two perpendicular directions when using the CAT?
Question 10 of 10
What is the emergency number for a gas escape?